Using Fewer Resources
We have retrofitted zone-lighting to efficiently use lighting where needed. We continue to implement improvements to our facilities to reduce power consumption while complementing our ambient lighting sources.
Research & Development
At our company, every new product launch involves many decisions that are influenced by sustainable choices.
Recycling and Reuse
In our day to day operations, and long-term planning, we are committed to reducing waste and the demand on the world's limited resources. We continue to advocate for recycling and reuse with our employees, customers and community.
Renewables
We are committed to the use of renewable resources in our company's operations. We recently installed solar panels on our distribution center to complement the solar array on our historically renovated world headquarters.
Education and Outreach
Our company has undertaken initiatives to educate our employees, customers and community on the importance of sustainable thinking and practices.
Product Stewardship
We independently seek to design products, packaging, and labeling that maximize benefits on employees, customers and the environment.
Water Conservation
Our company-wide water conservation practices are designed to reduce energy consumption and improve the quality of our environment.
Neighborhood & Site
In addition to partnering with local sustainability organizations, we are advocates for our community and have greatly contributed to the improvement and development of the neighborhood, city and region.
Awards & Recognition
Sustainability and Environmental Awards and Recognitions.

Our Sustainability Efforts

The Faultless Starch/Bon Ami Company is a 5th generation, privately held corporation founded in Kansas City, Missouri in 1887. Since our inception, our culture and mission have been centered on the practice of "doing the right thing" for our employees, customers and planet. Each product is designed and developed with sustainable thinking to not only improve the quality of life of our customers, but to educate the community and others in our industry of sustainable practices that reduce carbon emissions and the use of natural resources.

Letter From the Family

The Faultless Starch Bon Ami Company has been a family company for five generations. We've always known that "Family" means not just the Beaham family, but the families of our employees, customers, and the consumers who have come to rely on our products.

Each generation knew that decisions were based first on the impact those decisions would have on people, and only then on the bottom line. It's still how we do business.

We are a community leader in cleaning up and revitalizing parts of Kansas City, where our offices are located. We helped city leadership develop a set of standards to reward sustainable actions of local businesses, and we've long celebrated and supported our own employees in their charitable activities.

When it comes to sustainable practices in the manufacture of products, the Faultless Starch Bon Ami Company has consistently made choices that are better for the environment and for people.

We started supporting environmental causes long before doing so was popular. Our support of the National Parks and Recreation Association, the Tall Grass Prairie Park, and EarthShare date back decades.

But being a Midwestern company, we don’t like to boast, so presenting a Sustainability Report is new for us. What you see here was put together with an eye on where our company has been, and where we are going. We're working together with our local community and the bigger world to make the planet a better place.

Sincerely,
The Beaham Family

Neighborhood & Site

Recognizing that our employees are our most valuable asset, all Faultless facilities are designed or improved with a commitment to developing and maintaining a healthy workplace and workforce. Our corporate headquarters is located in a five story historic building we have renovated in Kansas City’s West Bottoms. Our campus includes a re-tooled manufacturing facility, a modern distribution center and other historic structures which incorporate the reuse of materials and renewable energy that reduces our "carbon footprint" and instills a sense of pride among our employees, knowing that their company is an advocate and leader of sustainable practices in their community, region and nation. Visit our Urban Campus Project page for more information

We have also contributed and participated in various developments, improvements and repairs in the Kansas City West Bottoms' levees, bridges and sewer systems, and purchased, repaired and/or restored buildings that are environmental hazards.

  • EarthShare EarthShare - 2006. Bon Ami sponsored Earth Share™.
  • Riverfront Heritage Trail Kansas City Rivertrails - 2005. Faultless partners with Kansas City Rivertrails, to help mitigate auto congestion and improve air quality.
  • EPA USA U.S. Environmental Protection Agency - 2004. Instead of moving to suburbs, Faultless acquires blighted industrial "Brownfield's" site and constructs a 108,000 sq ft warehouse; representing a $5,000,000 government/private commitment for asbestos and petroleum distillate abatement, and other cleanup; and $10,000,000 in capital improvements to Brownfield area.
  • National Park Service Logo National Park Service - 1996. Faultless owner Gordon Beaham instrumental in helping to found in his home state: Tallgrass Prairie National Preserve, in Flint Hills, Kansas. The 10,894 acre preserve protects a significant example of the once vast tallgrass prairie ecosystem.
  • National Parks Conservation Association Logo National Parks Conservation Association - 1985-2000. Gordon Beaham, Faultless owner, served on the Board of Directors of National Parks Conservation Association.
  • We donate obsolete inventory of garden tools to local school garden programs and the Kansas Arboretum.

Some of our local partnerships, involvements and contributions include:

Employee Welness Program

Employee Wellness Program

Faultless Heart Walk 2013 T-Shirt

Most chronic diseases, like heart disease, type 2 diabetes and some forms of cancer are manageable. Having an employee wellness program in place creates a role for the company in helping employees make healthy choices. The program promotes healthier living choices that make a sustainable impact on costly lifestyle related diseases.

We have partnered up with Blue Cross Blue Shield of Kansas City in introducing "The Healthier You" program. This is an incentive based program initiating health and wellness through a health risk assessment and educational classes that are all on site. We are showcasing how prevention, coupled with a supportive work environment, can improve employee health and productivity, lower healthcare costs and create a more positive environment.

Successfully, we have engaged our employees in a healthier lifestyle through educational lunch & learns, our on-site fitness room and our company fitness challenges. Last year we had a team challenge that over half the company took part in, The Zanesville Challenge. We have an ongoing walking program that is known as the "Faultless 500". This is implemented twice a year challenging any employee to complete 500 miles by walking and/or running. If the challenge is reached, the individual receives an embroidered "FAULTLESS 500" jacket. Faultless is also an annual supporter of The American Heart Walk benefitting The American Heart Association. This year, the employees raised over $500 dollars.

Within the next six months, we will initiate an employee roof-top garden. The goal of this unique space is to promote unity and health for employees working together to grow an edible garden.

Sustainability at the Manufacturing & Warehouse Facility

Our goal is to increase our operating efficiency and reuse materials while decreasing waste and energy usage. Focusing on that goal, we are continually updating our facility with sustainable features.

In 1998, we upgraded our aerosol manufacturing line which increased production efficiency and reduced raw material waste, including decreasing VOC emissions by 74%. After consolidating and moving our warehousing operations to our manufacturing plant location in 2005, we were able to eliminate truck transportation between the two operations with a new product conveyor system, further improving our efficiency. More recently, additional measures were taken to reduce the transportation footprint by utilizing SmartWay transportation providers and hand-stacking international shipments to customers.

We have also established a new energy management program that involves closely monitoring our energy usage and making changes where we can to increase efficiency and reduce our carbon footprint. We have upgraded our warehouse lighting to be more energy efficient, and we plan on upgrading the rest of our lighting in the manufacturing plant in the next year. Recently we added solar panels to our warehouse to capture renewable solar energy.

We began auditing our water usage, and found that by making changes to our process, we were able to decrease our water usage by more than 24% over the last five years. In addition, we have significantly reduced what we send to the landfill by minimizing production loss and recycling supply packaging and steel cans. And recently we have partnered with WRAP to recycle our corrugated packaging waste. We are continuing to investigate ways to improve our operations and be more sustainable.

Artwork in the building

Sustainable Features of Sewall Renovation

Faultless Headquarters in the evening Artwork in the building Faultless Headquarters executive hallway

Kansas City's West Bottoms has been home to the Faultless Starch Bon Ami Company since the Company was founded in 1887. For many years, Faultless had used the 1903 Sewall Paint and Glass Building, adjacent to our original plant, as a production facility, laboratory and warehouse. After a 1998 general alarm fire in the West Bottom, Faultless rehabilitated the Sewall Building into our corporate Headquarters, combining historic rehabilitation with environmental sustainability. Many original windows were restored and supplemented with interior storm windows to insulate the tenants of the building from the noise of the railroads and the heat and cold transferred from the steel window muntins. Those windows that could not be repaired were replaced with new energy efficient windows that match the historic profile of the sashes. The exterior masonry was repointed and cleaned, and a new roof and insulating membrane installed with photovoltaic solar panels.

Throughout the building, distinctive elements of the heavy timber structure, cast iron connections, track-mounted fire doors and masonry walls were repaired and left exposed to celebrate the building’s historic qualities. An open, skylight-capped steel and timber stairway, featuring 138 hand-blown glass globes, was created to spatially connect and bring visual continuity to the building. Carving out the center stairwell opening provided leftover joists and girders of old growth heart pine timber which were milled and refashioned into unique office furniture and picture frames, as well as siding and stair treads for the center stairwell.

Weighty 4’ x 8’ dock plates from the former warehouse were cut down for use as thresholds for all of the doors. An old freight elevator shaft was filled in, but to remind current occupants of its first life, the spot was turned into an office with the old elevator gate as the door. Other features of the old paint factory and warehouse were retained as well such as its sliding fire doors and salvaged brick that was used for utility chases.

Education & Outreach

Resources

  • United States Environmental Protection Agency United States Environmental Protection Agency - The official website of the EPA. Features news, updates and resources about environmental issues and human health.
  • EnergyWorks KC City of Kansas City, MO EnergyWorks KC - A monthly digital newsletter about energy conservation and efficiency. Managed by the City of Kansas City, MO.
  • Earth 911 Earth911 - Information on how and where to recycle in your neighborhood.
  • Recycle Spot Logo RecycleSpot.org - Recycling information for Greater Kansas City.
  • Bridging the Gap Logo Bridging The Gap - A list of green things that individuals can do to reduce household carbon emissions.
  • Energy Saver - Energy.gov Energy.gov - Tips on how to save energy.
  • Ready.gov image Ready.gov - Guidance on how to prepare for and respond to emergencies, by the Federal Emergency Management Agency (FEMA).
  • Prepare Metro KC Prepare Metro KC - Emergency preparedness, by the Mid-America Regional Council.
  • EPA U.S. National Stormwater Calculator - A desktop application that estimates the annual amount of rainwater and frequency of runoff from a specific site anywhere in the U.S., by EPA. For anyone interested in reducing runoff from a property and using green infrastructure promoting the natural movement of water, instead of allowing it to wash down streets and down storm drains.

Using Fewer Resources

We have retrofitted zone-lighting to efficiently use lighting where needed. We continue to implement improvements to our facilities to reduce power consumption while complementing our ambient lighting sources.

Reduced Greenhouse Gas Emissions

Our manufacturing facility is continually working on ways to increase our operating efficiency and reduce waste and energy usage. With the help of an outside energy firm, we identified ways to operate more efficiently, use less energy, and add renewable energy sources to our operations. Because of these initiatives, between 2010 and 2012 we reduced our carbon footprint from 0.111 to 0.0986 metric tons equivalent carbon dioxide per metric tons production, decreasing our greenhouse emissions by more than 11% in just the first two years.

Several years ago we upgraded the lighting in our distribution center, changing out our warehouse lights with energy efficient lighting. The upgrades resulted in an annual electricity savings of 130,000 kilowatt-hours, with carbon footprint reductions of more than 100 metric tons greenhouse emissions annually. Similarly, we recently retrofitted the lighting in our manufacturing facility to be more energy efficient, reducing that facility's energy usage by 16% and saving an additional 90,000 kilowatt-hours hours every year, and further reducing our carbon footprint by 74 metric tons annually.

Our carbon footprint was also reduced by choosing suppliers that are located closer to our plant and warehouse, resulting in a savings of 370 metric tons greenhouse gas emissions annually.

Utilizing More Renewable Energy

We indirectly reduced our carbon footprint by using and incorporating Renewable Energy in our facilities.
Visit our Renewables page for more information on how we utilize renewable energy.

Green Developments

Our IT Department has recently implemented a virtualization strategy to improve the environmental efficiency of our data center infrastructure. This strategy has allowed us to grow our server infrastructure while reducing the number of physical servers in use. This reduction in physical server growth provides a savings in power consumption and a reduction in cooling requirements.

Browse our Research & Development page and the rest of this site for more information on our sustainable efforts throughout the years.

Water Conservation

As part of our commitment to use fewer resources, we are continually reducing our water footprint through improvements to our manufacturing operations. The result is that we decreased our water usage (and the city's electrical usage to treat such waters), along with the electricity required to treat the water.

Visit our Water Conservation page for more information.

Recycling & Reuse

Increasing recycling. Minimizing packaging.

Reducing Landfill Waste

EPA Waste Wise
Continual improvement in waste reduction and prevention are key objectives of our company's operations. We have partnered with the EPA in their WasteWise Program since 1997, practicing environmental stewardship and reducing our carbon footprint. With improvements to our manufacturing processes, we have reduced what we send to the landfill by reducing production loss, and recycling supply packaging and off-spec materials. Over the last five years, we reduced the amount of solid waste that we send to the landfill by 50%.

Recycling Efforts

Along with ensuring that we recycle as much as possible from our own operations, we’re also working to drive recycling behaviors with consumers.

CSPA Product Care
We are continually increasing our recycling efforts throughout our operations. In 2012, our recycling from manufacturing and distribution operations reduced greenhouse gas emissions by 120 metric tons. In addition to recycling, we also use recycled materials in our products. We are a member of the CSPA Product Care® Program for product stewardship since its inception in 2001, and one of its core principles is utilizing sustainable materials and packaging. Our aerosol cans are made with 25% recycled steel. Using recycled materials in our aerosol packaging decreased our annual carbon footprint by more than 1,500 metric tons greenhouse gas.

STEEL Please Recycle Aerosol Cans Logo
We are a leader within CSPA, proudly displaying the "STEEL" - "Please Recycle When Empty" logo on all of our cans. Recycling your aerosol cans is definitely easier than you think! Click here to find out how you can recycle your aerosol cans.

Recycle Your Aerosol Cans

Aerosol products ARE recyclable, just like any other empty steel container! Given the public’s concern about solid waste disposal, the aerosol industry teamed with the steel industry to promote the collection of empty aerosol cans in recycling programs nationwide. Thousands of communities now include aerosol product recycling in both household residential and curbside buy-back and drop-off programs.

Aerosol Containers

The container that an aerosol product comes in is made either from steel (about 75% of all cans) or aluminum (about 25%). Post-consumer metal cans (food, beverage, paint and aerosol products) are in demand because they are made of steel or aluminum, both of which are valuable and can be recycled infinitely without the metal breaking-down or compromising the quality. In fact, today’s steel aerosol cans contain an average of 25 percent recycled content.

Check with your local recycling coordinator, local municipality or aluminum collection site for details in your area. Many recyclers and community recycling officials are simply not aware that the U.S. EPA recommends that all aerosol containers (including pesticide containers) be recycled once they are empty.

Proper Disposal

Aerosol products, like all other household and personal care product containers, should be disposed of properly. Recycling is the best way to dispose of an empty household aerosol container. The following guidelines may be useful for recycling aerosol containers:

  • Use up the entire product purchased since aerosol containers are airtight and pressurized. If the aerosol container is not empty, contact your local recycling facility or visit Recycle Steel website for disposal options.
  • Dispose of the empty container through normal household waste disposal according to label directions, or contact your local solid waste disposal office for instructions for specific products.
  • Never dispose of an aerosol container in roadside dumps or open trash fires.
  • If the contents of a can have been used up and it no longer sprays, it can usually be deposited to any recycler that's known to handle the cans, which are usually made of steel or aluminum. If there are still contents within the can, it should be properly processed by a household hazardous waste-processing facility. Even "empty" cans contain remnants and should never be punctured by anyone other than a certified recycler.
  • Lids are usually made of plastic and separate from the steel or aluminum can and can be removed before recycling. Do not remove the spray nozzle from an aerosol can, as even when the inside contents have been spent, every container can pose a danger if punctured. Our cans' caps are made of recyclable plastic as well, making our entire packaging recyclable!

What You Can Do

You can help by encouraging your community to accept empty aerosol cans along with other metal containers. The Steel Recycling Institute can provide more information about recycling (1-800-876-7274) or visit www.recycle-steel.org.

The Surplus Exchange
Our IT Department recycles obsolete computer hardware. Once a piece of hardware has been determined to be obsolete, the IT Department stores the hardware until recycling can be arranged. Periodically, the Surplus Exchange, a West Bottoms recycling project, picks up the obsolete hardware and properly recycles the materials per current best practices. Additional information can be found at http://surplusexchange.org/newsite1/ .

WRAP Recycling Program
We have recently partnered with WRAP to efficiently recycle our Office Paper, Mixed Paper and Cardboard.

Important and interesting facts about recycling from WRAP:

  • Each ton (2000 pounds) of recycled paper can save 17 trees, 380 gallons of oil, three cubic yards of landfill space, 4000 kilowatts of energy, and 7000 gallons of water. This represents a 64% energy savings, a 58% water savings, and 60 pounds less of air pollution.
  • Recycling 1 ton of cardboard saves 9 cubic yards of landfill space and 46 gallons of oil.
  • Recycled cardboard only takes 75 percent of the energy needed to make new cardboard and lessens the emission of sulfur dioxide that is produced when making pulp from wood trees.

Faultless Starch Recycling Program
Since our Faultless Recycling Program's launch on the summer of 2013, we have collected more than 400 lbs. of recycled paper. The rate in which we collect materials for recycling continues to grow as our employees embrace and value the benefits of the program.

Reducing Packaging

Faultless Regular Starch 2-Piece Can Magic Sizing 2-Piece Can

Careful studies are implemented to ensure that our packages are not oversized and wasteful. Our 2-piece steel can has reduced the steel needed for the can by 30%. Though the design change to the packaging was risky due to the well-established industry standard of a 3-piece steel can which had been in place for decades, competitors and others in the industry followed our example. This innovative practice not only reduced the use of a limited global resource of steel, it also reduced our carbon footprint associated with manufacturing and distributing our products and saved millions of gallons of water due to a change in the water treatment process attributable to the new can design.

Research & Development

At our company, every new product launch involves many decisions that are influenced by sustainable choices. From each unique product formula to its packaging components (bottle, trigger, valve, etc.) and its shipping components, careful consideration is taken to develop products that strike a cohesive balance between form, function, aesthetics, cost, environmental impact and sustainability.

Making sustainable choices plays an important role in many aspects of a new product launch:

  • EPA's Design for the Environment Formula - We carefully consider the sustainability of each individual chemical component, and that the overall formulation conforms to the EPA standards and Green initiatives such as EPA's Design for the Environment (DfE).
  • Container components (can, bottle, cap, box, etc.) - Proper sizing of the container eliminates unutilized volume which reduces waste – and cost as well.
  • Delivery system components (trigger, valve, etc.) - Proper dip tube sizes ensure complete dispensing of a product. Leftover product that can’t be used is wasteful.
  • Outer packaging shipping container components – Careful studies are implemented to ensure packages are not oversized and wasteful but also withstand the punishment endured during shipping.
  • Recycling - We promote the collection of our product packaging in recycling programs nationwide. Recycling Logo
  • Environment - As awareness of our environment grows, we carefully develop products ensuring that our products do not harm the earth's ozone layer and they do reduce waste through their long product shelf life and minimum spillage.

More sustainable developments within the past few years include:

  • Bon Ami Free and Clear Dish Soap 2011. FSBA achieves a DfE recognition on Bon Ami Free and Clear Dish Soap.
  • Faultless Starch MAXX 2010. FSBA launched our first ever non-aerosol trigger starch – Faultless Maxx Starch. This product gives non-aerosol advocates an alternative to the much more prevalent aerosol starch.
  • 2010. FSBA worked to launch 6 new liquid Bon Ami products involving greener chemistry. Guidelines set forth on CleanGredients were followed to choose more sustainable chemicals in these formulations.
    Bon Ami Products CleanGredients Logo
  • 2009. FSBA worked in a partnership to introduce LPG's Faultless by Nature line of cleaning products as a sustainable alternative for LPG’s more environmental conscious customers. These products are certified and proudly carry the DfE Design for the Environment logo.
    Faultless by Nature Logo EPA Design for the Environment
  • Trapp Spray Fragrance 2006. Trapp Private Gardens replaces historic aerosol room spray with non-aerosol room spray.

Visit our Product Stewardship section to view product-specific sustainability efforts since the 1980's.

Green Community

Conserving energy. Recycling. Doing more with less. You care about the environment, and so do we. Check out our latest environmentally-focused tips, articles and press releases below:

  • Shop Green (May 25, 2013) - When I purchase an item for my family, I strive to buy items that are both eco-friendly and that can eventually be repurposed and recycled. When looking to make "greener" choices, I’ve learned it’s not just enough to consider the product itself...
  • Crafts for Kids: Toy Creations (May 22, 2013) - In my house, we always seem to have an abundance of paper towel and toilet paper rolls! We constantly look for ways to repurpose material in our home, so I’ve come up with a few ideas to reuse these rolls as crafting material for my kids. Making homemade toys is a great way to reduce waste while inspiring your kids to use their imaginations!...
  • Green up Your Camping Routine (May 20, 2013) - Camping and hiking are two of my family’s favorite spring and summertime activities. I love getting back to nature, exploring the woods, cooking over a fire, and ignoring my cell phone every once in a while! Camping is a great way to teach children to appreciate nature and the importance of eco-friendly planning during trips...

Renewables

For over 125 years, we have shown a commitment to improve our manufacturing and operational processes to increase our energy efficiency and eliminate waste. Recent endeavors by the company in the manufacturing of our ironing aids and cleaning products exemplify a sustainable approach in the use of renewable resources. These innovations well exceed industry standards for sustainability and contribute to social and economic advancement on a global as well as local level.

Harnessing Solar Energy

Faultless Starch Solar Panel

Our recently installed solar panels.

We recently installed solar panels on our distribution center to complement the solar array on our historically renovated world headquarters. With the new solar panels, our solar energy capacity will save approximately 38,000 kilowatt-hours of electricity every year, reducing carbon emissions by over 30 metric tons per year.

Prior to the 2-piece steel packaging of our spray starch, spray starch was manufactured in 3-piece steel cans. We made a decision to be an industry leader and change our packaging to a 2-piece steel can thereby reducing the steel needed for the can by 30%. Though the design change to the packaging was risky, going against the well-established industry standard which had been in place for decades, competitors and others in the industry followed our example. This innovative practice not only reduced the use of a limited global resource of steel, it also reduced our carbon footprint associated with manufacturing and distributing our products and saved millions of gallons of water due to a change in the water treatment process attributable to the new can design.

Other examples of our commitment to the use of renewables in our manufacturing processes is our use of 100% post consumer recyclable plastic for the Bon Ami line of cleaning products, and the increased recycled material used in our powder cleanser packaging. These innovative steps of incorporating renewable in our products are leading examples for the industry, and benefit society globally.

Our commitment to the use of renewables is exemplified in the historic renovation of our Campus Headquarters which catalyzed the redevelopment and revitalization of the KCK Historic West Bottoms where Kansas City began. Our conversion of a decaying building into our world headquarters in Kansas City's Central Industrial District West Bottoms is a classic example of reuse. The building renovation incorporates brick, lumber and steel already found in the building and reduces energy consumption through its insulated roof and energy efficient windows. The renovation itself encourages economic development of an area which has suffered from blight for decades.

Visit Sustainable Features of Sewall Renovation for more information.

More Than Just a Roof

Faultless Starch - More Than Just a Roof - Faultless Solar Panels Close-up of our Solar Panels

The roof of the Faultless Starch Distribution Center shelters more than reliable products trusted by millions around the planet. It represents the exceptional dedication of a company and community to the renaissance of an area where the dreams of a city began. Located in Kansas City's Historic West Bottoms, this roof is the first thing that vehicular and bike traffic see when entering the West Bottoms by way of the newly constructed Bruce Forrester Viaduct and River Front Heritage Trail. Visible from the bluffs on the west side of downtown, the solar panels are appreciated by all who overlook the bi-state region where neighborhoods and businesses have housed families and values through prosperous and challenging times. More than a symbol of the rebirth of an area, the Faultless roof with a solar array is a lesson and reminder that a "Green" photovoltaic roof is more than green technology. It is a “living roof” where bright, sustainable thinking and energy independence are nurtured. As these values grow, they will inspire a community and people to think beyond themselves and instill hope and pride in the generations that follow.

Water Conservation

Our company-wide water conservation practices were designed to reduce energy consumption and improve the quality of our environment.

As part of our commitment to use fewer resources, we have reduced our water footprint by decreasing our water usage by more than 24% through improvements to our manufacturing operations over the past 5 years.

Water Conservation Concerted effort is made to ensure that our packages are not oversized and wasteful. Our 2-piece steel can has reduced the steel needed for the can by 30%. Though the design change to the packaging was risky due to the well-established 3-piece steel can standard which had been in place in the industry for decades, competitors and others in the industry followed our example. This innovative practice not only reduced the use of a limited global resource of steel, it also reduced our (and our competitors') carbon footprint associated with manufacturing and distributing our products and saved millions of gallons of water due to a change in the water treatment process attributable to the new can design.

Product Stewardship

We are committed to developing products that strike a cohesive balance between form, function, aesthetics, cost and environmental impact to create a sustainable product. By instituting water conservation measures in our manufacturing and corporate practices, we have been able to reduce the amount of water we use and the energy necessary to treat that water. In reformulating our products and packaging, we have significantly reduced carbon and green-house gas emissions associated with our products. Our recycling program lessens the impact on landfills while promoting sustainable thinking among our employees.

Consumer Laundry Products

Faultless Heavy Starch thumbnail Faultless Premium Starch thumbnail Magic Sizing thumbnail

  • 2012. Increased use of recycled corrugated case boxes. In this past year, we've saved 1,700 trees and 91 metric tons greenhouse gas emissions.
  • 2009. Further lowered the level of propellant in our product to reduce pollution and VOC emissions.
  • 2008. Reduced plastic in the 20-oz cap designs.
  • 2008. Reduced plastic by moving to stacker caps on certain products.
  • 2007. Reduced steel by switching from 3-piece to 2-piece aerosol can.
  • Read more »
  • Down-gauged shrink wrap used on tray packs but maintained strength and durability.
  • 2006. Down-gauged stretch film thickness used in warehouse but maintained strength and durability.
  • 2005. Eliminated plastic bag requirements for our valve packaging.
  • 2005. Reduced overcap thickness for aerosol products.
  • 2004. Reduced thickness of corrugated packaging and size of corrugated side flaps.
  • 2003. Participate in supplier's returnable/recyclable plastic pallet program (Crown Cork & Seal).
  • 2002. Lowered the level of propellant in our product to reduce pollution and VOC emissions.
  • 2001. Participate in CSPA Product Care program & product symbol labeling program, to promote the protection of human health and the environment. Visit productcare.com for more information.
  • 2000. Began pallet lease program-CHEP.
  • 1998. Upgraded our aerosol line, reducing our VOC emissions by 74%.
  • 1998. Reduced the thickness of our label.
  • 1998. Began use of returnable totes and drums for a majority of our liquid raw materials.
  • 1997. Lowered the level of propellant in our product to reduce pollution and VOC emissions.
  • 1995. Reduced corrugation by eliminating second tray over the top of each tray; and going to one pallet cap for club stores.
  • 1990's Faultless communicates with customers electronically in the following areas: Orders, Invoices, ASN's, and payment.
  • 1980's Faultless truck load and LTL carriers are selected based on customers' approved carrier list.

Consumer Cleaning Products

Bon Ami products Kleen King

Green chemistry is a design process that strives to reduce or eliminate the use of hazardous substances. It's the best way to describe Bon Ami’s approach to product design. We didn’t start out striving to be green. We just started out with simple ingredients and simple processes to give you products that work well without dangerous chemicals, which is why Bon Ami Powder Cleanser is 100% biodegradable. Click here to read more about Bon Ami and the environment »

  • 1995. Kleen King and Bon Ami packaging have post-compost material in the bottle and can.
  • 1982. Bleach eliminated from Bon Ami. Use of biodegradable detergent begun in Bon Ami.
Faultless By Nature Logo

Commercial Laundry Products

The Commercial Laundry Products Group has focused sustainability efforts on our product line as well as the actions of our individual team members to lighten the overall environmental impact of the division. From new surfactant chemistry in our liquid products, to more enzyme use in our powders, to our EPA-approved Faultless By Nature line, we have reduced the impact on water treatment systems by reducing the number of rinses required in wash cycles and made our products safer to handle. Our team members have also made efforts to organize their routes better, reduce miles driven, and work with customers on ordering patterns and recycling programs. Added together these steps have lightened our footprint, improved team morale, and helped our customers be better members of their communities.

Visit www.faultlessbynature.com for more information about Faultless By Nature products »

Quality Control

Quality Control is continuously monitoring to assure that all formulas, raw materials and components maintain the specification that was set in the development of the product and thereby meeting the sustainability also set forth in the R&D process.

However once the product has entered production there are always opportunities learned to perfect/alter the process that makes it more efficient and/or leads to greater sustainability:

  • Formula – The raw materials are selected in the R&D process and the specifications for those materials are maintained by the Q.C. process. Q.C. assures that all suppliers maintain the same specifications as the original source and give special consideration to any new sources that are more sustainable by the process they use, the location of raw production in relationship to our facility and any other alteration to the raw material that lead to the beneficial improvement of the process.
  • Components (cans, caps, boxes, valves, etc.) – Q.C. always works with the suppliers of these components on current products to assure they are the most sustainable design they can be.

Awards & Recognition

Faultless Receives a Sustainability Award during KCIC Sustainability Awards Breakfast 2013

We are proud to have received numerous Sustainability and Environmental awards and recognition throughout the years.